Design for Additive Manufacturing: Towards End-Part Production Web Seminar RePlay

The goal of this 10-hour course is to give designers the information needed to start designing for AM at all levels – identifying and justifying use of AM technology for a particular part, selecting the right process and material for the application and ensuring it is designed with the advantages and considerations of AM in mind. The course is not intended to serve as a software-training class or as a deep dive into any specific AM process, but rather to draw connections between design and AM from a designer’s perspective.

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Target group

This training is relevant to and needed by designers that work in aerospace and automotive companies and are chartered with either designing next generation solutions, or even with designing for cost, replacement parts or tooling used in the manufacturing process. Designers that can use existing design tools but need to learn enough about AM so they can use these tools to design parts suitable for these manufacturing processes will especially benefit from this course.

Target group

What will you learn

  • List the different polymer and metal AM process technologies and materials and identify which of these are being used for functional part production
  • Select the optimum AM material and process for a particular application
  • Predict how design decisions impact manufacturability for the selected AM process and apply design rules and guidelines to your design process
  • Quantify the expected properties of the AM parts you are designing
  • Discover how topology optimization, cellular structures and other disruptive design techniques can be leveraged with AM and associated software tools
  • Identify the different drivers for adopting AM for a particular part, with regard to cost, lead time, supply chain and performance risks
  • Relate to the challenges and ongoing research efforts to be able to move forward with AM implementation in the presence of rapid change in the field
  • Develop a comprehensive strategy to bring AM for functional part production into your organization that addresses both the benefits and impacts

Session 1: Additive Manufacturing Process

  • Introduction to AM
  • Polymer AM
  • Metal AM
  • Material Options and Selection
  • Key Process Concepts
  • Considerations

Session 2: Introduction to Design for AM

  • The Need for New Design Thinking with AM
  • Four Levels of AM Design
  • Introduction to Software Tools for AM
  • Support Fundamentals
  • Build Preparation SW Demos

Session 3: Topology Optimization

  • Motivation: The Case for Sustainable Design
  • Case Studies with AM
  • Introduction to Optimization Concepts
  • Material Models
  • Demo with ANSYS
  • Manufacturability

Session 4: Lattice Materials Design

  • Biometric Underpinnings
  • Classification of Cellular Materials
  • Functions and Performance Gains
  • Case Studies with AM
  • Modeling Approaches
  • Demo with nTopology
  • Manufacturability

Session 5: Implementing AM – A Practical Guide for Designers

  • Part Selection for AM
  • Challenges and Open Questions
  • Successful AM Adoption Transition Strategies
  • Resources

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Jsme vám k dispozici na telefonním čísle +420 222 553 101 vždy od pondělí do pátku: 9:00 - 17:00.

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